[關(guān)鍵詞]
[摘要]
目的 基于質(zhì)量源于設(shè)計(jì)(QbD)理念和序貫設(shè)計(jì)法優(yōu)化丹參川芎嗪注射液前處理過(guò)程中的水沉工藝。方法 研究聯(lián)用了魚(yú)刺圖法及基于全局式序貫設(shè)計(jì)的中心復(fù)合實(shí)驗(yàn)法作為優(yōu)化方法,在基礎(chǔ)實(shí)驗(yàn)設(shè)計(jì)中關(guān)鍵參數(shù)維度的軸向方向增加實(shí)驗(yàn)點(diǎn),再進(jìn)行新的多元線性回歸擬合,最終得到了水沉工藝的設(shè)計(jì)空間并對(duì)其進(jìn)行了驗(yàn)證,同時(shí)給出了較為穩(wěn)健且全面的操作空間。結(jié)果 根據(jù)設(shè)計(jì)空間,推薦操作空間為水沉體系pH值為3.1~3.4時(shí),加水倍量3.25~5.00,靜置時(shí)間為7~17 h,靜置溫度為7℃。結(jié)論 首次在中藥制藥過(guò)程工藝優(yōu)化中引入序貫設(shè)計(jì)法。相較于樣本量巨大的均勻空間網(wǎng)格設(shè)計(jì)、正交設(shè)計(jì)等實(shí)驗(yàn)設(shè)計(jì)方法而言,序貫設(shè)計(jì)在實(shí)現(xiàn)與前者同樣的樣本對(duì)可行域覆蓋程度的基礎(chǔ)上,能夠有效降低工藝優(yōu)化實(shí)驗(yàn)的工作量,避免樣本與人力物力的浪費(fèi),同時(shí)保證較高的模型預(yù)測(cè)性能。
[Key word]
[Abstract]
Objective To optimize the water-precipitation in the pretreatment manufacture process of Salviae Miltiorrhizae (Danshen) and Ligustrazine Hydrochloride Injection (SMLHI) based on the quality by design (QbD) concept and the sequential design. Methods A design space was obtained by the global-type sequential design methodology combined with the fishbone-diagram risk analysis and central composite experiment based on global type sequential design method. The preliminary optimized zone of critical process parameters was extended in axial direction on the basis of the statistical result gained from the first central composite design. Then an updated multivariate linear regression model was fitted and a design space was delineated and verified. Results According to the design space, the recommended operation space of the water-precipitation was as follows:when the pH value of the material was between 3.1 and 3.4, 3.25-5.00 times of water adding into the solution was recommened, the standing time was 7-17 h and the standing temperature was 7℃. Conclusion This study introduces the sequential design into the process optimization of traditional Chinese medicine pharmaceuticals. Compared with the experimental design methods such as uniform space grid design and orthogonal design with a large number of samples, while samples cover the same feasible zone in a continuous operation form, sequential design methodology can effectively reduce the workload of the optimization experiment, avoid the waste of manpower and resources as well as guarantee the prediction ability of the fitting model.
[中圖分類(lèi)號(hào)]
[基金項(xiàng)目]
國(guó)家“重大新藥創(chuàng)制”科技重大專(zhuān)項(xiàng)(2018ZX09201011-002)